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2D Vision Systems

Cognex vision systems capture and analyze images in real time to automate inspection, measurement, and identification, improving efficiency and product quality across manufacturing and logistics.

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Cognex In-Sight 2800 vision system
​​In-Sight 2800 Series

​​All-purpose, easy-to-use vision system powered by AI​

​​Easy-to-use vision system with pre-trained AI for solving basic to intermediate-level processing tasks.
Cognex In-Sight 3900 vision system
In-Sight 3900 Series

The highest-performance AI vision system

In-Sight 3900 is a high-speed AI machine vision system built for high-throughput production lines, with powerful computing and embedded AI for processing high-resolution images and advanced inspections.
Cognex In-Sight 8900 vision system
In-Sight 8900

​​Ultra-compact, fully embedded vision system powered by AI​

​​Compact, AI-powered vision system for OEM to automate defect detection and traceability while supporting compliance in regulated industries.​
In-Sight 6900 Vision Controller
In-Sight Vision Controller

Modular AI vision controller for the most demanding applications

In-Sight 6900 is a modular AI machine vision controller for demanding industrial applications, with configurable hardware for application-specific setups and GPU-accelerated processing for advanced inspections.
Cognex In-Sight 3800 vision system
In-Sight 3800 Series

​​High-speed, high-resolution vision system powered by AI​

​​General-purpose, AI-powered vision system designed to handle high-speed, high-resolution inspections across a wide range of manufacturing applications.​
Cognex In-Sight 3800 vision system
In-Sight 3800 Line Scan

​​High-speed, high-resolution line scan camera powered by AI​

​​High-speed, high-resolution line scan camera for inspecting continuous webs, cylindrical surfaces, large parts, and objects with complex shapes and patterns.​
Cognex In-Sight 7000 vision system
In-Sight 7000

​​General purpose inspection for controlled environments​

In-Sight 7000 is a general-purpose, rule-based vision system for inspecting well-defined features in controlled manufacturing environments.
Cognex In-Sight 8000 vision system
In-Sight 8000

​​Ultra compact vision system for inspecting well-defined features​

​Ultra-compact, rule-based vision system for inspecting well-defined features in controlled manufacturing environments.
Cognex In-Sight 9000 vision system
In-Sight 9000

​​Area and line scan cameras for high-speed, high-resolution inspections​

​​Rule-based area and line scan cameras for high-speed, high-resolution inspections of well-defined features in controlled manufacturing environments.

​​What is a vision system?​ 

​​A vision system, also called a "vision inspection system," is a technology solution that lets industrial machines "see." Using cameras and image processing software, these systems capture and analyze images to perform various tasks in factories and warehouses, such as inspection, measurement, and identification. Based on that analysis, machine vision systems make decisions to automate processes, making manufacturing and logistics operations more efficient and accurate.​ 

​​What are the advantages of In-Sight machine vision systems?​ 

​​Using machine vision systems to automate manufacturing, warehousing, and distribution processes offers several benefits:

  • ​Improved quality control: Consistently detects defects and inconsistencies to ensure high product quality
  • ​Increased efficiency: Streamlines processes, reduces downtime, and optimizes throughput by automating tasks
  • ​Cost savings: Lowers operational costs by minimizing errors, waste, and the need for manual inspections
  • ​Flexibility: Easily adapts to different production environments and requirements and can be used for a wide range of applications ​ 
Cognex vision system in a manufacturing machine
Cognex vision system inspects plastic parts and passes or fails them

​​How do machine vision cameras work?​ 

​​Machine vision cameras work through a process that includes illumination, image acquisition, image processing and feature extraction, and decision-making.

  • ​Illumination: Proper lighting ensures that the image is clear, and the features of interest are visible so the camera can see them.
  • ​Image acquisition: The camera captures an image of the object or scene using sensors, and outputs a two-dimensional map of reflected intensity.
  • ​Image processing and feature extraction: The captured image is processed to highlight specific features. Processing typically consists of comparing variations in intensity (contrast) and key features from the image, such as edges, shapes, patterns, or textures, and can be done using AI or vision-based algorithms.
  • ​Decision-making: Based on the extracted features, the machine vision system makes decisions against predefined criteria. The system outputs the results, which can trigger various actions, such as sorting products, sending alerts, or updating a database.​ 

Machine vision applications

Automate tasks across your manufacturing and logistics operations to improve quality control, increase productivity, and reduce costs.

FMCG IS2800 Ensure Consistent Size

​​Quality and Process Control ​ 

​​Machine vision ensures high quality standards by inspecting products for defects, inconsistencies, and surface flaws. It also monitors manufacturing processes in real time, offering feedback to automated systems. This lets operators promptly spot and address issues, enhancing efficiency and maintaining consistent product quality.​ 

Explore defect detection applications
Auto IS2800 FPA sensor classification

​​Binary and Multi-Class Classification​ 

Machine vision allows systems to classify objects or defects into categories based on visual features. The categories can be either binary (such as yes/no, pass/fail, or go/no-go) or have multiple options. Detailed categorization enables sorting applications and improves decision-making processes in industrial settings. 

Explore classification applications
IS8900 Textured metal OCR

​​Optical Character Recognition​ 

Vision systems find and interpret text on labels, packaging, and parts for quality control, sorting, and tracking purposes. Interpreting patterns of light and dark pixels in images, these systems convert characters into machine-readable text. The ability to handle various fonts, sizes, and styles of text makes machine vision invaluable for solving OCR challenges in industrial applications. 

​Explore OCR applications
Healthcare IS3800 Pacemaker DPM and UDI code

​​Identification​

In manufacturing and logistics operations, vision cameras scan and interpret a wide range of 1D and 2D barcodes. This enables seamless tracking and tracing of parts by converting barcode data into actionable information. Integrated into centralized systems, these cameras support functions such as inventory tracking, shipment monitoring, product authentication, and efficient management of returns and recalls.

​Explore barcode scanning applications
FMCG IS3800 Eyeshadow classification

​​Assembly Verification​

Automated vision systems check the presence and accurate placement of parts and features during manufacturing, ensuring all essential components are included and properly assembled. They also perform quick and precise counting to verify the completeness of final products and assembled kits. 

​Explore assembly inspection applications
Cognex In-Sight product family

Smarter automation starts here 

Compare solutions, explore key features, and find the right vision solution for your quality control needs.  

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