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​​Defect Detection & Automated Inspection​

​​Even the smallest flaws can have a big impact on a production line, leading to costly rework, material waste, and product recalls. Cognex machine vision systems, powered by AI, detect defects early in the process, helping you maintain product quality, increase operational efficiency, and protect your brand reputation.

Electronic PCB with callouts zooming in on a missing part and a crooked part

Quality control that delivers confidence

​Shifting electrical components, cracked mobile screens, puckering car seat fabric, or damaged chocolate boxes – there’s a lot that can go wrong before products reach consumers. Advanced Cognex machine vision systems transform quality control, making it easy to get consistent, reliable quality assessments. By detecting defects early, you can ensure product integrity, protect your brand reputation, and improve customer satisfaction.

Even better? You’ll reduce waste, lower production costs, and make sure only high-quality products go out the door. 

Cognex Vision Systems: Setting new standards in quality control

​​Cognex vision systems are redefining inspection across industries with advanced defect detection and precision quality assurance. Here are just a few examples of how Cognex transforms inspection across key industries:

  • ​Automotive: Inspect weld seams, wheel rims, and fabric stitching with high accuracy to meet strict safety and quality standards.
  • Electronics: Ensure precision in PCB assembly and mobile device connectors by identifying subtle defects in complex components.
  • ​CPG: Identify packaging defects, validate label placement, and look for consistent product appearance to uphold consumer trust.  
  • ​Food & beverage: Verify seals, count food items in final packaging, and ensure product quality–even on high-speed lines.​
  • Solar: Prevent unnecessary costs by ensuring quality with solar panel defect detection.
Textile weave with thread defects called out in red
Deodorant tubes on a conveyor with a defective package in the foreground, with a Cognex vision system

​​High-quality inspections – every line, every shift, every factory​

Cognex vision systems and software give you everything you need for high-performance defect inspections. Whether you're automating straightforward tasks or assessing complex or hard-to-spot defects, our AI-powered solutions are built to meet your specific application requirements.  

​Designed for real-world factory environments, Cognex systems feature intuitive interfaces and example-based training, making setup fast and easy.

​With support from a global network of vision experts and access to on-demand, self-learning resources, you have the tools and confidence to maintain product quality and improve efficiency – no matter the challenge.​

“We put Cognex, and other leading machine vision technology suppliers to the test during the evaluation process.  I must say I am most pleased with the results that came from the In-Sight vision systems, especially its OCR performance and color recognition ability. Our guys love it!”

Gilbert Plumos

Product Line Engineer

Read Success Story
Unilever Color Square.webp

See Why Leading Brands Choose Cognex

Cognex vision system next to a computer screen showing inspection of a part

Schneider Electric Partners with Cognex to Drive Global Smart Factory Deployment

Award Star

Better Products Out the Door

Achieved higher overall product quality using AI-based inspection technology

Reduce costs

Savings on Energy, Maintenance

Reduced energy costs up to 30% and maintenance costs up to 50%

Reduce costs

Learning from Mistakes

Reduced waste by adjusting machine parameters based on defect data

Watch the Video
Cognex product used by IMA E-Commerce

IMA E-COMMERCE Elevates Order Packaging Through Automation and Innovation

Reduce costs

Packing Up Savings

Improved efficiency and reduced costs of packing and manual labor

More inspections

Enabling Scalability

Solved volume challenges with automation that scales easily

Sustainable

Sustainable Solution

Improved sustainability by using water-activated sealing tape and right-sized packaging

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Heidelberg Instruments video

Semiconductor Manufacturer Increases Yield from 66% to 95% Thanks to Heidelberg Instruments and Cognex

Increase

Real Productivity Gains

Increased yield rate from 66% to 95%

Reduce costs

Cut Waste, Save Money

Reduced scrap costs for customers

Analytics

Boosting KPIs

Increased Overall Equipment Efficiency (OEE)

Watch the Video
BorgWarner customer success story video

How BorgWarner Improves EV Power Drive Assembly with Cognex Machine Vision Systems

Increase

Elevated Quality

Improved EV defect detection to deliver safer, more reliable vehicles

Visibility

Comprehensive Inspections

Detected flaws throughout the power drive and parking system manufacturing process

Find

Catching the Details

Identified defects in RTV silicone glue, such as holes and bubbles

Watch the Video