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​​Machine Vision for Automotive Inspections​

​​Automotive manufacturers build vehicles that millions of people trust with their lives every day. Advanced machine vision technology inspects critical automotive parts, including tires, brakes, pistons, adhesive applications and much more, delivering the precision and reliability needed to prevent defects from reaching assembly plants and to minimize costly recalls.​

Cognex vision system inspects automotive coil

Quality control in automotive manufacturing

​​Modern automotive manufacturing relies on machine vision to verify complex assemblies and find flaws, even in challenging environments and high-speed operations. These solutions deliver accuracy and precision while maintaining the throughput that automotive manufacturers demand. Cognex has been partnering with automotive manufacturers and suppliers for decades, helping companies reduce scrap rates, increase throughput, and minimize costs.​

Adapt to new automotive inspection challenges with AI

​​Cognex machine vision systems combine flexible AI, image-formation technology, and robust optics to find defects in challenging conditions. Modular lighting and imaging techniques like high-dynamic range plus (HDR+) minimize contrast on curved, reflective surfaces common in automotive manufacturing. Easily trainable AI helps automotive manufacturers and suppliers separate legitimate defects from acceptable variations, lowering scrap rates. Since Cognex AI technology learns by analyzing example images, it can quickly learn to recognize new types of defects.​

Cognex vision inspecting Schaeffler automotive parts
An In-Sight vision system and VisionPro Deep Learning Software identify a defect on an automotive component at Schaeffler Special Machinery in Germany.

Complete vision inspection solutions for automotive production

​​With Cognex technology, you get reliable automated visual inspection across your entire automotive production line—from tire and wheel assembly to brake pad manufacturing and adhesive applications. Our 2D and 3D machine vision systems deliver real-time defect detection that ensures only quality components reach vehicle assembly, protecting both your safety standards and brand reputation over the long term. 

And if you ever need it, Cognex offers a wide variety of global support and on-demand resources that make it easy for you to keep production running.

Christoph Hildebrandt, Manager of Machine Vision and Non-Destructive Testing, Schaeffler SMB
Schaeffler

"We keep the world rolling, every car has some Schaeffler parts in it. And Cognex keeps us rolling with continuous innovation and versatile solutions, we’re happy to be driving toward a similar vision and mission."

Christophe Hildebrandt

Manager of Machine Vision and Non-Destructive Testing, Schaeffler SMB

See Why Leading Brands Choose Cognex

Cognex vision system

Ansomat Accelerated EV Battery Pack Assembly

Fast speed

Accelerated Training

Reduced training time for end-users from three months to one week

Award Star

Dramatic Quality Improvements

Decreased EV battery-related claims from one customer by 90%

Eliminate errors

Reducing Waste

Lower scrap rates through reduced operator errors at end-user facilities

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Cognex vision systems

Why Multi-Industry Integrator Automation NTH Partners with Cognex for Challenging Vision Applications

Checkmark

Make the Right Call

Reduced scrap rates by separating cosmetic blemishes from functional flaws

Fast speed

Driving the Metrics that Matter

Increased throughput and lowered costs by automating inspections with machine vision

Increase

Boosting OEE

Systems help customers increase overall equipment effectiveness (OEE)

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Cognex vision system at BorgWarner

How BorgWarner Improves EV Power Drive Assembly with Cognex Machine Vision Systems

Increase

Elevated Quality

Improved EV defect detection to deliver safer, more reliable vehicles

Visibility

Comprehensive Inspections

Detected flaws throughout the power drive and parking system manufacturing process

Find

Catching the Details

Identified defects in RTV silicone glue, such as holes and bubbles

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Trevista computational lighting dome over an EV battery pouch cell

How Guangdong Lyric Robot Automation is Paving the Way to Affordable, Safe EVs

Fast speed

Speeding Up Production

Increased cell sheet stacking throughput and accuracy

Precise

Incredible Accuracy

Identified cell sheet boundary lines with 99% success rate

Automation

Faster Rollout

Decreased deployment time in some applications by 30%

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