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Reliably Identify Airbag Defects 

Inspecting airbags and their various components is a costly but critical task. Conventional, rule-based machine vision systems can struggle to recognize flaws like defective stitching in complex backgrounds. AI-powered machine vision systems from Cognex automate airbag stitching inspection, canister assembly verification, and other tasks by analyzing sample images, helping you enhance product quality while maintaining throughput and flexibility.

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Boost airbag reliability with smarter inspection

Airbags are crucial safety components that must meet the highest quality and integrity standards. Flaws in airbag fabric, like holes, tears, or stitching issues, are difficult to detect, as are defective airbag canisters. But inspection isn’t easy. Reflective surfaces on airbag canisters and subtle textile deviations can be easily overlooked by manual inspection, and the types of defects are too irregular for rule-based machine vision. To meet the highest safety standards, ensure reliability, and reduce recall risk, airbag suppliers and manufacturers must:

  • Confirm all essential parts, like the inflator and casing, are present and properly assembled.
  • Verify positioning for proper airbag deployment.
  • Detect fabric flaws and surface defects that could affect performance.
Automotive Electronics And Safety Systems Applications Guide | English

Download Automotive Safety and Electronics Solutions Guide

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Find more defects without compromising throughput

Cognex machine vision uses AI to deliver precise inspections. By analyzing example images, the software learns to distinguish between defective and acceptable components, adapting to various stitching patterns and anomalies. Combined with flexible lighting and powerful optics that maximize image contrast, these solutions automate airbag defect detection for greater throughput and higher quality.

Airbag with closeup showing defective stitching circled in red

Keith Johnson, PC Programming Group Manager, Automation NTH
Automation NTH

"VisionPro and AI have opened up a new door that automation just hasn't been able to solve before."

Keith Johnson

 PC Programming Group Manager

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