Electrode Coating Inspection and Alignment
Use AI to identify defects in electrode manufacturing, maximizing EV battery lifespan and safety.
Battery Manufacturing Inspection
Applications
Deliver safer, higher-quality batteries – faster
Advanced automation is reshaping battery manufacturing with innovative technology and tools that simplify inspections, enhance consistency, and keep high-speed lines moving. These intelligent systems support real-time quality control, safety, and performance across industries, from EV and automotive to consumer electronics.
Cognex vision systems: early defect detection for safer batteries
Cognex AI-driven technology delivers safety and long-term reliability through early defect detection, providing the accuracy and consistency needed for high-quality, high-performance batteries. Cognex solutions address critical inspection challenges across key battery manufacturing processes, including:
- Battery Cells: Inspect welds, surfaces, seals, and labels to enhance battery cell quality and achieve high energy density and performance standards.
- Electrode Manufacturing: Improve EV battery safety and optimize production by gauging electrode coatings, reading 2D codes in low-contrast settings, and identifying subtle coating defects like holes and bubbles.
- EV Battery Pack Assembly Inspection: Verify that busbars, connectors, wiring harnesses, and other components are assembled correctly.
Built for high standards. Optimized for battery quality control.
Whether you're verifying the label on a car battery or differentiating between an acceptable and flawed battery weld, Cognex technology makes battery inspection easier. Advanced inspection solutions are designed to help you deliver flawless products faster. Our vision systems detect even subtle defects that traditional methods miss, track and trace components across high-speed lines, and provide the precision customers demand – so every battery can go the distance.
Key benefits include:
- Flexible solutions: Adaptable AI technology from Cognex learns by example, making it easy to account for new variations, flaws, and designs.
- Intuitive interfaces: Cognex systems simplify complex inspection tasks for maximum efficiency and minimal downtime.
- Easy integration: Automate inspections, boost quality, and keep up with production demands, no matter the battery type.
- Support your way: Tap into a global network of vision experts or access a full suite of self-service tools and resources when you need insight or guidance.
See Why Leading Brands Choose Cognex
Schaeffler Amplifies Electric Vehicle Production with Cognex Solutions
Successful Rollout
Deployed roller bearing solution across numerous machines to automate verification
Better Inspections
Automated and streamlined the clutch inspection process, classified different variations of acceptable and defective clutches
Overcoming Vision Challenges
System counts components despite changes in contrast, part position, and dimensions
How Wipro PARI Solves EV Manufacturing Challenges with AI
Accelerating Inspections
Accelerated EV battery module inspection speed while accounting for numerous component configurations
Cost Savings with Virtual Cameras
Deployed a cost-effective solution for the end user using EtherInspect to create several virtual cameras.
Tracking Complexity
Increased throughput and traceability with vision-guided robotics, vision software, and barcode scanners that verified EV battery module polarity, guided components into place, and tracked parts throughout the process.
Ansomat Accelerated EV Battery Pack Assembly
Accelerated Training
Reduced training time for end-users from three months to one week
Dramatic Quality Improvements
Decreased EV battery-related claims from one customer by 90%
Reducing Waste
Lower scrap rates through reduced operator errors at end-user facilities