Comparing vision sensors and vision systems
Vision sensors and vision systems are both designed to perform highly-detailed tasks on high-speed production lines. Vision sensors are similar to machine vision systems in their:
- Powerful vision algorithms
- Self-contained and industrial-grade hardware
- High-speed image acquisition and processing
Selecting a vision sensor
Vision sensors are distinguished by their ease-of-use and quick deployment. Vision sensors lack sophisticated vision tools available on standalone machine vision systems but can perform a great number of vision tasks in factory automation and logistics environments. Vision sensors are more affordable than machine vision systems and require less expertise to run.
Machine vision systems perform:
- Guidance and alignment
- Optical character recognition
- Code reading
- Gauging and metrology
By contrast, vision sensors are purpose-built to:
- Determine the presence/absence of parts
- Generate simple pass/fail results
| Vision Sensors | 2D Vision Systems | |
| Presence/Absence | ✓ | ✓ |
| Inspection | ✓ | ✓ |
| Guide/Align | ✓ | |
| OCR/OCV | ✓ | |
| Code Reading | ✓ | |
| Gauge/Measure | ✓ |