3D-A1000 Dimensioning System
Compact 3D camera system that measures moving objects for automated logistics optimization.
How are truckloads optimized and why does it matter?
Retail distributors and e-commerce fulfillment centers are shipping more than ever, making Truck Load Optimization (TLO) essential. Many e-commerce companies prefer dedicated trucks for their shipments. In this case, they are charged Full Truckload (FTL) rates, meaning they pay a flat fee to use the truck. To minimize costs per item, they need to optimize truck space and reduce unused space. Partially empty trucks increase the cost per shipped item.
Trucks are loaded to optimize weight distribution and maintain level height, preventing items from shifting and getting damaged. Heavier and larger objects are placed at the bottom of the truck, while lighter and smaller items go on the top layers. Irregularly shaped objects are positioned in open spaces to stop shifting. Truckload planning is either done by guesswork or supported by load optimization software that considers the size, volume, shape, and weight of all the items being loaded. Even for experienced loaders, relying on guesswork or intuition usually results in suboptimal loading, leaving gaps and extra space, which can lead to a variety of inefficiencies and added costs.
The challenges of manual truckload planning methods
Outbound shipping teams that rely on manual truckload optimization planning face several challenges:
- High labor costs and time: Manually managing loads and routes is labor-intensive, requiring a significant amount of time and resources.
- Inefficient space usage: Without technological support, it's hard to use trailer space efficiently, resulting in wasted space and requiring more trucks to transport the same amount of goods, which increases costs.
- Damage risks and safety issues: Manual load planning can result in poor placement, potentially damaging fragile items or creating safety hazards.
- Inability to scale and adapt: Manual methods struggle to handle large, complex loads or rapidly changing outbound dock door traffic, making it difficult to adapt to dynamic environments.
Automating the truckload optimization planning process by combining load optimization software with 3D machine vision solutions, such as the 3D-A1000 Dimensioning System, lets e-commerce companies use dimensional and volumetric data to inform the load optimization application. This allows for reduced labor costs, lower shipping costs, and the ability to adapt quickly to evolving logistics workflows.
Streamline truck loading with Cognex 3D dimensioning solutions
Cognex 3D dimensioning solutions, designed for logistics environments, quickly capture dimensional and volumetric information for totes, boxes, and irregularly shaped items, even when they’re not perfectly oriented. With real-time 3D data, you can streamline the truckload optimization process, reduce manual labor, and make every shipment count.
Easy to set up and operate, the 3D dimensioning system lowers shipping costs, speeds up loading, and simplifies space planning. User-friendly software allows quick adjustments with no complex coding. With Cognex global support and on-demand resources, you’ll have the tools to reduce transportation costs, improve customer satisfaction, and deliver with confidence.